38-1500L Single Tank Automated Ultrasonic Cleaner with Filtration System

1. Versatility compatible with various cleaning solutions (aqueous, solvents) to suit different industrial needs.

2. Adjustable temperature and timer settings enhance adaptability for diverse materials and contamination levels.

3. Durable Construction built with robust, corrosion-resistant SUS304 materials for long-term reliability in harsh environments.

4. High-quality transducers ensure stable energy output and extended lifespan.

5. Eco-Friendly and Cost-Effective reduces chemical and water consumption compared to traditional methods, aligning with sustainable practices. Low maintenance requirements and energy-efficient operation lower long-term costs.

6. Safety and Automation features automated processes with safety mechanisms (e.g., overheating protection, liquid-level sensors) to minimize manual intervention and operational risks.

7. Customizable Solutions available in multiple sizes and configurations ( large-scale,multi-function systems) to meet specific industry demands.

8. Optional add-ons include rinsing/drying stations, filtration systems, and conveyor belt integration. Widely use for automotive & Aerospace,Electronics & Optics Manufacturing & Metal working.

Core Technical Advantages

1. Fully Automatic Operation

The Redcrown system features programmable logic control (PLC-based optional configuration), allowing operators to define cleaning time, ultrasonic power intensity, temperature parameters, and lifting sequences. Automation minimizes human error and ensures process consistency across batches.

2. Industrial Ultrasonic Power System

Available frequency options:

• 28 kHz – optimized for heavy contamination and robust metal parts

• 40 kHz – suitable for precision components and delicate surfaces

High-power transducers are bonded to the tank base, ensuring uniform cavitation distribution throughout the cleaning chamber.

3. Integrated Filtration & Recirculation System

A built-in filtration unit continuously removes suspended contaminants, extending solution lifespan and maintaining cleaning efficiency.

System benefits include:

• Reduced chemical replacement frequency

• Stable cleaning quality over long shifts

• Lower operating costs

• Improved environmental compliance

Optional oil skimmer modules are available for applications involving high oil loads.

4. Large Capacity Configuration (38L–1500L)

This Automatic Single Tank Ultrasonic Cleaning Machine is scalable to suit different production volumes.

Typical applications by volume:

• 38–100L: small batch precision components

• 200–600L: medium-sized machining parts

• 800–1500L: large industrial assemblies

Heavy-duty SUS304 stainless steel tank construction ensures structural integrity even under high temperature (up to 150°C) and aggressive chemical environments.

5. High-Temperature Cleaning Capability

Heating systems maintain stable liquid temperatures up to 150°C (customizable based on solution compatibility). Elevated temperature enhances degreasing efficiency and accelerates contaminant breakdown.

Temperature control precision supports process standardization in regulated industries.

Typical Industrial Applications

This Automatic Single Tank Ultrasonic Cleaning Machine is widely used in:

Automotive Manufacturing

• Engine components

• Transmission gears

• Brake system parts

• Fuel system components

Aerospace Industry

• Precision machined aluminum parts

• Turbine components

• Hydraulic system fittings

Medical Device Production

• Surgical instruments

• Stainless steel implant tools

• Cleanroom pre-assembly preparation

Electronics & Precision Engineering

• PCB assemblies

• Connectors

• Micro-machined metal components

The system supports metals, plastics, ceramics, and glass substrates.

Why Choose a Single Tank Configuration?

A single-stage ultrasonic cleaning system is particularly suitable when:

• The cleaning process requires only one primary stage

• Rinsing or drying is handled separately

• Production space is limited

• Budget optimization is necessary

• Process simplicity is preferred

Compared to multi-stage lines, a single tank solution offers:

• Lower initial investment

• Easier maintenance

• Smaller footprint

• Faster installation

For many manufacturers, this configuration delivers the optimal balance between automation and cost efficiency.

Engineering Design & Durability

Redcrown designs industrial ultrasonic cleaning systems with long service life as a core objective.

Construction highlights:

• SUS304 stainless steel tank body

• Reinforced welding structure

• Industrial-grade ultrasonic generators

• Corrosion-resistant piping

• High-load bearing lifting mechanism

All components are selected for continuous multi-shift operation in demanding factory environments.

Energy Efficiency & Operating Cost Control

Advanced ultrasonic generators provide high conversion efficiency while minimizing power loss. Intelligent heating modules maintain stable temperatures without excessive energy consumption.

Benefits include:

• Lower electricity usage per cleaning cycle

• Reduced downtime for maintenance

• Extended transducer lifespan

• Reduced total cost of ownership (TCO)

Compliance & Certification

The Automatic Single Tank Ultrasonic Cleaning Machine meets international compliance standards, including:

• CE

• RoHS

• PSE

• FCC

This ensures safe integration into global industrial facilities.

Customization Options

Redcrown supports customized engineering solutions based on:

• Tank dimensions

• Frequency selection

• Basket load capacity

• Filtration precision

• PLC automation level

• Voltage requirements

• Explosion-proof configurations (optional)

Our engineering team works directly with manufacturers and system integrators to match cleaning performance with production throughput requirements.

How to Select the Right Model

When choosing an Automatic Single Tank Ultrasonic Cleaning Machine, decision-makers typically evaluate:

• Required cleaning throughput per hour

• Maximum part size and weight

• Contamination type (oil, carbon, polishing compound, rust)

• Available factory space

• Integration requirements with upstream/downstream processes

• Desired automation level

Redcrown provides technical consultation and cleaning solution validation support to ensure correct system sizing.

Application Effect

Ultrasonic cleaning provides a fast and effective way to eliminate oil, grease, rust, glue, and other debris. It's particularly useful for reaching blind holes, narrow gaps, and difficult-to-access areas on different types of workpieces.

Redcrown Industrial Ultrasonic Solutions

With extensive experience in industrial cleaning technology, Redcrown focuses on delivering stable, high-performance ultrasonic cleaning systems tailored to manufacturing environments. Our Automatic Single Tank Ultrasonic Cleaning Machine is engineered for reliability, operational efficiency, and long-term industrial performance.

If you are evaluating automated ultrasonic cleaning equipment for your production facility, our technical team is ready to provide application-specific recommendations and system configuration guidance.